Capabilities

A Comprehensive Product Design and Development Partner from Concept to Completion

At Sukhena Technologies Pvt. Ltd., we specialize in offering end-to-end product design and development solutions for industries such as Automotive, Aerospace and General Engineering. With a commitment to innovation, precision, and quality, we support our clients through every stage of product development, from initial concept to final delivery. Our holistic approach ensures that products are not only designed with excellence but also developed efficiently to meet market demands and exceed customer expectations.

A Comprehensive Product Design and Development Partner from Concept to Completion

Sukhena’s product design and development services are built on years of industry experience, cutting-edge technology, and a highly skilled team of engineers. We understand that the success of any product depends on the seamless integration of innovative design, practical functionality, and efficient production. That's why we offer comprehensive solutions, supporting customers through each phase of the product development lifecycle.

End-to-End Expertise in Product Design and Development

✔ Benchmarking

✔ Initial Concept Design & Feasibility Studies

✔ Detailed Design and Engineering

✔ CAE Simulation

✔ Design Optimization

✔ Advance Manufacturing

✔ Proto Build

✔ DV Testing & Validation

✔ P-release and Engineering changes

✔ PV Testing & Post SOP support

Conceptualization and Ideation

The product development journey at Sukhena begins with a deep understanding of our client's vision, needs, and challenges. Our team collaborates with clients to define the concept, functional requirements, design criteria and target market. At this stage, we focus on:

✔ Initial Concept Design: Brainstorming and ideation to develop a product concept that aligns with client requirements and market trends.
✔ Feasibility Studies: Conducting thorough feasibility studies to assess the technical, financial, and operational viability of the proposed concept.
✔ Concept Proposals: Creating initial sketches and prototypes that help visualize the product and explore different design possibilities.

Design and Development

Once the concept is finalized, we move to the detailed design and development phase. Our team applies a wide range of advanced tools and techniques to create product designs that are both innovative and functional:

✔ Detailed Design and Engineering: Using CAD software, including tools like CATIA, NX, SolidWorks, and AutoCAD, we develop precise 3D models, drawings, and specifications.
✔ CAE Simulation: Conducting advanced CAE (Computer-Aided Engineering) simulations and analyses, such as FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics), to ensure the design can withstand real-world conditions.
✔ Material Selection: Choosing the most suitable materials for the product based on performance requirements, durability, and cost considerations.
✔ Design Optimization: Refining the design for efficiency, manufacturability, and cost-effectiveness while ensuring it meets the necessary regulatory and safety standards.

Virtual Simulation Capabilities

Sukhena’s advanced virtual simulation capabilities include various analysis and testing techniques to optimize product performance and safety:

✔ FE Meshing / Pre-Processing
✔ Static Structural Analysis
✔ NVH (Noise, Vibration, and Harshness)
✔ Thermal & Heat Transfer
✔ Crash & Safety
✔ Fatigue & Durability
✔ CFD (Computational Fluid Dynamics)
✔ Test Protocols & Procedures
✔ Virtual & Physical Test Result Correlation

Full Spectrum of Design-to-Build Services

Sukhena provides a complete suite of design and engineering services to support product development from concept to production:

Product Design and Engineering
✔ Benchmarking, Concept Design, and Material Selection
✔ Engineering Feasibility and Technical Evaluation
✔ Ergonomics
✔ 3D CAD Modeling
✔ Testing Design, Design of Experiments (DoE), Prototyping
✔ FEA Simulations, Structural Analysis ✔ Design Failure Mode and Effects Analysis (DFMEA)
✔ Detailed Design and Engineering

Manufacturing Engineering
✔ Design for Manufacturing (DFM)
✔ Design for Assembly (DFA)
✔ Design for Serviceability (DFS) Assessments
✔ Tooling Design and Engineering
✔ Process Engineering

Prototyping and Testing

After the detailed design phase, we proceed with building physical prototypes to validate the design in real-world conditions. This step is critical to ensure that the product performs as expected and meets client specifications.

✔ Rapid Prototyping: Utilizing technologies like 3D printing and CNC machining, we produce functional prototypes quickly for testing and validation.
✔ Rigorous Testing: We perform comprehensive tests to evaluate product performance, including stress, fatigue, thermal, and environmental tests. For automotive sectors, we ensure products undergo industry-standard safety tests.
✔ Design Iteration: Based on testing feedback, we iterate on the design to enhance product functionality, performance, and durability.

Manufacturing and Production

Once the design is validated, we support our clients through the transition from design to manufacturing. This phase involves:

✔ Manufacturing Process Design: Developing efficient processes for mass production, whether through traditional manufacturing or advanced techniques such as additive manufacturing or precision casting.
✔ Supply Chain Management: Overseeing the procurement of materials, components, and resources, ensuring that everything is in place to support smooth production.
✔ Production Support: Assisting with setting up production lines, quality control systems, and manufacturing protocols to ensure the highest quality standards.
✔ Cost Optimization: Identifying cost-effective methods to reduce production costs without compromising product quality.

Quality Assurance and Testing

Quality is at the core of Sukhena’s product design and development services. Our engineers ensure that every product undergoes rigorous testing and quality checks at each stage of development. Our quality assurance processes include:

✔ Compliance and Certification: Ensuring products meet the necessary regulatory requirements and standards set by the industry
✔ Final Product Testing: Conducting final testing to verify that the product performs as intended under real-world conditions.
✔ Inspection and Validation: We conduct detailed inspections of the final product, checking for defects, durability, and safety.