Key Industries

Heavy Engineering

Sukhena offers comprehensive product engineering services tailored to meet the unique challenges of the heavy engineering industry. With a focus on innovation, precision, and efficiency, we provide end-to-end solutions in design, testing, and manufacturing for large-scale, complex products used in sectors such as construction, mining, oil & gas, infrastructure, and power generation.

Design Services for Heavy Engineering:

At Sukhena, we understand that heavy engineering products demand the highest levels of precision, reliability, and performance. Our design services cater to every aspect of product development, ensuring that each component is optimized for both function and manufacturability.

Concept Design and Prototyping

We start with detailed concept design and prototyping, where we work closely with our clients to define the product requirements, address technical challenges, and create a prototype for evaluation. Our prototyping services allow for the validation of ideas before moving to production, ensuring faster time-to-market.

3D CAD Modeling and Simulation

Using advanced 3D CAD modeling, we create accurate virtual representations of your product. Our simulations, including FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics), allow us to analyze material behavior, stress distribution, thermal performance, and fluid dynamics, ensuring the design can withstand operational conditions.

Material Selection and Process Optimization

In the heavy engineering sector, material selection plays a critical role in the performance and durability of the product. Sukhena offers expertise in identifying the most suitable materials for specific applications, considering factors like strength, weight, and environmental impact. We also focus on optimizing manufacturing processes for cost-efficiency and sustainability.

Detailed Design and Engineering

Our team works on the detailed design phase to refine concepts into production-ready designs. We address aspects such as GD&T (Geometric Dimensioning and Tolerancing), component feasibility, and the integration of mechanical, electrical, and structural elements, ensuring that the design is robust, reliable, and easy to manufacture.

Testing Services for Heavy Engineering

Sukhena offers rigorous testing services to ensure that heavy engineering products meet the highest standards of performance and safety. Our comprehensive testing capabilities cover various mechanical, structural, and environmental testing methods.

Durability and Fatigue Testing

We conduct durability and fatigue testing to simulate real-world usage and ensure that components can endure the stresses and strains of continuous operation. This testing helps identify potential failure points and improves the lifespan of the product.

Vibration and Noise Testing

We measure and analyze the impact of vibration and noise on products, particularly in industries where noise levels and vibrations can significantly affect performance. We perform NVH (Noise, Vibration, and Harshness) testing and transfer path analysis to optimize the product’s operational behavior.

Thermal and Environmental Testing

Our thermal and environmental testing ensures that products can operate in a wide range of conditions, including extreme temperatures, humidity, and exposure to chemicals. This testing is essential for industries like oil & gas, mining, and power generation, where equipment is subject to harsh environmental conditions

Material Evaluation and Characterization

We assess materials for their mechanical properties, including tensile strength, hardness, and fatigue resistance. Our material characterization services help ensure the reliability and safety of critical components used in heavy machinery.

Manufacturing Services for Heavy Engineering

Sukhena’s manufacturing services are designed to meet the demanding needs of the heavy engineering industry. Our team ensures that every product is produced with the highest standards of quality, safety, and efficiency.

Heavy Fabrication and Machining

We provide heavy fabrication and machining services for large-scale components used in heavy engineering. Our state-of-the-art facilities allow us to handle complex geometries, large dimensions, and high-strength materials with precision.

Casting and Molding

Sukhena specializes in casting and molding processes, providing both ferrous and non-ferrous casting solutions for heavy engineering applications. We offer sand casting, investment casting, and die-casting to produce components with intricate details and exceptional strength

Tooling Design and Development

We design and develop custom tooling solutions for efficient and precise manufacturing of heavy engineering products. Our tooling solutions ensure high repeatability, consistent quality, and cost-effective production runs for complex parts.

Assembly and Integration

Our assembly and integration services ensure that every component fits together seamlessly. We work with clients to assemble complex systems and subsystems, ensuring that all parts meet the required specifications and performance standards

Quality Control and Inspection

We follow strict quality control procedures and use advanced inspection techniques such as CMM (Coordinate Measuring Machines), ultrasonic testing, and X-ray inspections to ensure that all products meet the highest standards of precision, safety, and durability.

End-to-End Product Development for Heavy Engineering

Sukhena provides full-stack services that cover the entire product development lifecycle, from initial design to final production

Product Design and Engineering

Prototyping and Validation

Material Selection and Process Optimization

Testing and Certification

Manufacturing Engineering and Production

Assembly and Integration

Quality Control and Final Inspection