Automotive

Sukhena is a leading automotive product engineering company with a deep understanding of both the Design and Manufacturing processes. We specialize in providing end-to-end engineering solutions that encompass everything from concept to production, ensuring that your products are optimized for performance, cost-efficiency, and manufacturability. Our expertise spans various industries, with a primary focus on automotive, where we provide innovative solutions for components across Body Structure, Body Closures, Body Exteriors, Body Interiors, and Chassis Systems.

Design Process: Turning Concepts into Reality

Our design process is a combination of Design, Engineering, and Manufacturing expertise. From initial concepts to final product verification, Sukhena ensures that every stage of the design process is carried out with precision and efficiency.

Concept Design

We begin with a solid foundation in concept design, where we collaborate with clients to understand their requirements and objectives. We generate multiple design concepts and ideas, ensuring that the most viable, efficient, and innovative approach is selected

Detail Design and Virtual Verification

In the next phase, we delve into detailed design work, where the concept is translated into a functional, manufacturable product. Using advanced Virtual Verification techniques, we simulate the real-world performance of designs to ensure they meet all requirements before proceeding with prototyping.

Proto Build and DV Testing

Once the design is refined, we proceed to build a prototype for physical testing. Design Validation (DV) Testing is conducted to validate the prototype's performance against design specifications, ensuring that all functionality and safety requirements are met

Sub-System Integration and Refining Design for Production

After testing, we integrate the subsystems into the overall product and refine the design for mass production. This phase focuses on optimizing the design for efficiency, manufacturability, and cost-effectiveness.

PV Testing, SOP, and Vehicle Level Integration

ProcessValidation (PV) Testing is the final phase, where we ensure that the product meets all the required production standards. We establish the Standard Operating Procedures (SOP) for manufacturing and ensure that the final product integrates seamlessly at the vehicle level, ensuring optimal functionality and safety.

Simultaneous Engineering

Our manufacturing process is built on a deep understanding of the principles that drive high-quality, cost-effective production. We employ best practices to ensure that each component is manufacturable, functional, and durable.

Material Selection :
We carefully select the right materials based on the design requirements, ensuring that they offer the best balance of performance, durability, and cost-effectiveness.

Joining Methods :
Choosing the right joining method is essential for maintaining structural integrity and performance. We assess and select the most suitable joining techniques, whether welding, adhesive bonding, or mechanical fastening, based on the component and material requirements.

Component Feasibility :
At Sukhena, we assess the feasibility of manufacturing each component, ensuring that the design can be effectively produced.

Process Selection :
We select the most appropriate manufacturing processes, such as stamping, casting, injection molding, or CNC machining, to ensure that each part is produced to the highest quality standards.

Material Utilization :
Optimizing material usage is essential for cost-effective manufacturing. We focus on maximizing material yield and minimizing waste, contributing to both environmental sustainability and cost savings.

Datum Strategy and GD&T :
We apply a robust Datum Strategy and Geometric Dimensioning and Tolerancing (GD&T) to ensure that parts fit together accurately during assembly and meet stringent quality control standards.

Automotive Expertise: Specialized in Key Vehicle Components

Sukhena has extensive automotive expertise, particularly in designing and manufacturing complex automotive components. Our engineering services cover key areas such as Body Structure, Body Closures, Body Exteriors, Body Interiors, and Chassis Systems.

Body Structure

✔ BIW (Body in White)
✔ Superstructure
✔ Cross Car Beam (CCB)
✔ Bumpers

Body Closures

✔ Doors (LH & RH)
✔ Hood & Deck Lid

Body Exteriors

✔ Bumpers Fascia
✔ Trims

Body Interiors

✔ Cockpit
✔ Seating Systems
✔ Dashboard
✔ Trims Parts Design

Chassis Systems

✔ Front Cross Member (FCM)
✔ Rear Twist Beam (RTB)
✔ Lower Control Arm (LCA)
✔ Ladder Frame